StressAD Overview - Stress Aerospace and Defense, LLC

Innovative Design | Reliable Analysis | Precision Testing

Leveraging Decades of Engineering Expertise to Solve Complex A&D Challenges

Full-scale Testing

Ensuring reliability through comprehensive testing services.

Our comprehensive testing services ensure aerospace and defense equipment performs as expected. We verify high-profile components through tests involving tension, compression, bending, torque, fatigue, impact, temperature, pressure, flow, and vibration.

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Battery Testing

Battery safety, performance, and reliability standards are key.

We specialize in battery safety and performance testing, offering certification, R&D insights, and failure investigations. Our services include thermal runaway testing, hazard assessments, cycle life studies, performance testing, and fire suppression assessments.

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Materials Engineering

Material durability and performance are critical in extreme environments.

Our materials engineering services include tensile, creep, and fatigue life analysis, ensuring components are fit for extreme environments. As leaders in materials testing, we offer expertise in corrosion resistance, durability, and advanced material selection.

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Case Study: Validating Rocket Duct Integrity

When a private space company needed to test the strength and flexibility of rocket engine ducts carrying cryogenic fuel and oxidizer, they turned to Stress Aerospace & Defense. Using a custom-built Stewart Table (Hexapod), our engineers performed six-degrees-of-freedom (6DOF) testing to simulate real-world launch conditions. The goal: determine structural limits under peak loading and gather critical stiffness data.

This highly technical project demanded innovation, rapid adaptation, and a deep understanding of complex hydraulic systems. Our team not only delivered but enhanced the test rig mid-project to meet rising performance demands—completing all testing successfully.

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Stress Aerospace and Defense is CMMC Level 2 certified!

Stress Aerospace and Defense (StressAD) has achieved Cybersecurity Maturity Model Certification (CMMC) Level 2 (Advanced) certification. Achieving this U.S. Department of Defense certification confirms our commitment to national security by safeguarding critical government data and reinforcing cybersecurity standards in the aerospace, defense, and government sectors.

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Featured Expertise in A&D Testing Solutions

Rocket Engine Hose Testing
Burst, pressure cycles, lateral deflection, strain gauging

Rocket Lander Testing
Static and cyclic load testing of struts and tanks under pressure and temperature cycling

Ground Support Feed Lines
LOX/LH2 pressure and load testing with strain measurement

Acrylic Material Testing
Tensile and creep testing, along with custom fixtures

Transport Monitoring
Strain and acceleration for vehicles, trolleys, and erectors

Enhancing Structural Analysis with Advanced Digital Image Correlation

Using state-of-the-art DIC techniques, we provide accurate data to optimize component behavior under stress. Whether it’s space hardware or aircraft components, our aerospace test systems deliver precision insights.

Precision Laser Scanning Measurement for Aerospace & Defense

We use advanced laser scanning technology for reverse engineering, dimensional verification, and quality assurance. Our services are critical for manufacturing aerospace components like LOX/LH2 feed lines, rocket struts, and transport equipment.

Transforming Measured Data into Actionable Insights for Success

We go beyond data collection to deliver actionable insights through advanced instrumentation and analysis. With precision, innovation, and engineering excellence, we ensure optimal performance, giving you the confidence to make informed decisions.

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